We ensure high consistency between the first article and batch production through process control, data management, and on-site expertise, rather than relying solely on final inspections.
First Article Inspection (FAI): Once the first piece is processed, we perform a full dimensional inspection to verify critical dimensions, tolerances, and surface finish. Mass production only begins after FAI approval.
In-Process Sampling: During mass production, we conduct periodic dimensional checks according to the production beat, focusing on critical features and geometric tolerances (GD&T).
Precision Instrumentation: We utilize calibrated calipers, micrometers, and CMMs (Coordinate Measuring Machines) to ensure all measurement data is reliable.
Material Uniformity: For batch orders, we unify the material source and can provide material certifications to ensure consistent performance across all units.